Pneumatic cylinders often require full force when extending to move a load, but only minimal force on the return stroke. Thus, applying full system pressure to retract the rod wastes energy.

Pressure reducer fittings provide the cylinder with a pressure reduced to a value determined by manual adjustment, thereby increasing energy efficiency. These fittings can mount directly to a control valve or terminal block, or on the pipework between the control valve and cylinder (in-line version). Typical working pressure is 1 to 8 bar and temperature range is –15° to 60°C.

Soft-start fittings
Pneumatic soft-start fittings allow air pressure to gradually increase only on the first cycle of equipment operation. They prevent shocks to a pneumatic system or sudden movements when a machine starts up. For instance, a protected cylinder gradually returns to the position where it stopped when system was vented. Mounted on the FRL (filter-regulatorlubricator) outlet, they protect the entire downstream installation. When mounted to the control valve’s supply port or to the common supply line of several associated valves, they control all designated actuators.

Typical working specs for soft-start function fittings include pressures from 3 to 10 bar and temperatures from –15° to 60° C.

Non-return valves
Non-return valves are check valves contained in the body of the fitting. They let air pass in one direction while blocking flow in the other direction. The fittings typically mount upstream of the protected circuit. Their extreme compactness and light weight make them well suited as an easily installed safety item in compressed air circuits. Working pressure is 1 to 10 bar and temperature range is 0° to 70°C.

Sensor fittings
Sensor fittings detect pressure drop and are generally used to discern the end-of-travel of a cylinder. They produce a pneumatic or electric end-of-stroke signal when no exhaust backpressure in the cylinder exists. They can mount on the cylinder or on the control valve.

Typical specs include a temperature range of -15° to 60°C, working pressure from 3 to 8 bar, breaking pressure from 0 to 6 bar, and a response time of 3 msec.

Flow-control regulators
Flow-control regulators control the speed of pneumatic actuators. In the one-way version, an adjustable orifice restricts the exhaust or inlet air flow. The inlet or exhaust flow, respectively, is unrestricted. In a bi-directional version, they control both exhaust and inlet flow. Depending on the model, flow regulators can mount onto a cylinder or in the compressedair line.

However, flow regulation (and, therefore, control speed) is more precise and constant when the flow regulator is positioned near the actuator. This can minimize the elastic effect of the compressed air contained in the pipework between the control valve and actuator. Therefore, direct mounting of a flow regulator fitting onto the actuator is recommended. Typical operating range is 1 to 10 bar pressure at 0° to 70° C.

Snap connectors
Snap connector fittings are used to isolate a circuit without venting the entire system. They are designed for frequent connections/disconnections with complete safety. Connection is confirmed by an audible “click.” Working temperature is –20° to 80° C with a maximum pressure of 10 bar.

Rich Sachwitz is with Parker Hannifin's Fluid Systems Connectors Div., Otsego, Mich. Click here for more information on Parker's pneumatic function fittings.

Piloted non-return valve

The piloted non-return valve (PNRV), a recently introduced functional fitting, protects devices in process, assembly, packaging, material handling machines, robotics, and machine tools.

The PNRV integrates several different functions into a single fitting. It can block piston movement to stop a cylinder in mid-stroke, and maintain loads in the event of pressure loss or emergency shutoff in pneumatic circuits.

The PNRV also has an integrated manual exhaust button for venting residual pressure after an emergency stop and a flow regulator for controlling cylinder speed.

With three functions combined into one device (piloted non-return valve, flow regulator, and exhaust) and both the pilot port and supply port incorporated into this fitting, compactness and flexibility are obvious advantages.

PNRVs are mounted in pairs directly on the cylinder, and installation is straightforward: all of the PNRV’s ports can swivel into any position, the flow regulator turns on its axis, and the instant-fitting ports make for quick assembly.

Working pressure range is 1 to 10 bar at temperatures from –5° to 60° C.

For more information on Parker’s piloted non-return valve, including an animated video.