Jack Johnson, P.E.

Jack
L.
Johnson, P.E.
IDAS Engineering Inc.

Jack Johnson is an electrohydraulic specialist, fluid power engineering consultant, and president of IDAS Engineering Inc., Milwaukee. Contact him at jack@idaseng.com, phone (414) 236-5350, or visit www.idaseng.com.

Articles
Content Details: Glossary Of Terms -- Electrohydraulics And Motion Control

This Glossary of Terms is a compendium of words and expressions that has been collected over the years of teaching the principles of electrohydraulic motion control to students who have come mostly from industry.
Content Details for Basic Electronics For Hydraulic Motion Control

This book covers all the basic theories and concepts needed to know how electronic equipment
 works, how to use it and even how to design it. Many of the necessary design formulas are given 
and discussed.
Expansion of the null zone

To see the null zone of a valve clearly, a simulation was run for a range of ±6% of spool shift. Performance parameters from previous simulation runs were not changed, so Figure 1 and several that follow show a magnified look at the null zone.

Figure 1 gives a detailed look at pressure metering because it covers such a small amount of spool shift. Again, it confirms the rule of thumb that pressure metering is confined to the overlap (0.85% in this case) plus about 5% of spool travel.

Modeling of parasitic losses

When modeling a proportional or servovalve for subsequent simulation, output data for flow metering and leakage are steady state. As such, they are arranged similar to those that would be collected during testing a real valve, such as an automated data acquisition system. Figure 1 contains the flow metering and land-to-land leakage data over the spool position range of ±100% for the valve model from previous discussions.

Electrohydraulic motion control
In a departure from conventional wisdom, motion control can be implemented to increase production rate and product quality and consistency — all at the same time.
Proportional valves vs. servovalves
Figure 4. Valves with more than 3% center overlap are called proportional valves, and any degree of overlap will always result in a reduction in flow gain right at the ...
A model 4-way servo proportional valve
A model 4-way servo proportional valve This next series of articles will describe a new non-linear model of a 4-way directional control valve. Model development for steady-state purposes proceeds in two main steps. The first step consists of ...
Using motion controllers for speed control, part 7
This is the final installment in a seven-part series on digital resolution and other subjects. Read the rest now: Part 1, Part 2, Part 3, Part 4, Part 5, and Part 6.
Incremental encoders as speed sensors, part 6
This is the sixth installment in a seven-part series on digital resolution and other subjects. Read the rest now: Part 1, Part 2, Part 3, Part 4, Part 5, and Part 7. The incremental optical encoder ...
Digital resolution with Hall-effect sensors, part 5
By Jack L. Johnson, P.E. Figure 1. The magnetic pickup can sense down to zero speed when it is equipped with a Hall-effect sensor. Editor's note: This is the fifth installment in a seven-part series on digital resolution and other ...
Digital resolution of rotational transducers, part 4
By Jack L. Johnson, P.E. Editor's note: This is the fourth installment in a seven-part series on digital resolution and other subjects. Read the rest now: Part 1, Part 2, Part 3, Part 5, Part 6, and Part 7. A variety of issues is associated with the ...
Digital resolution and related subjects — Part 2
Editor's note: This is the second installment in a seven-part series on digital resolution and other subjects. Read the rest now: Part 1, Part 3, Part 4, Part 5, Part 6, and Part 7. The number of bits needed in a transducer ...
Digital resolution and other digital subjects, part 1
By Jack L. Johnson, P.E. Table 1 — The total number of combinations in which N binary switches (bits) can exist is 2N. So four bits have 16 unique ways in which they can be turned on (1) or off (0). Editor's note: This ...
Q&A about electrohydraulic control
Question: I put together a positioning system to help form pie crusts in a mass production operation. At times the system breaks into noisy and even violent vibration and oscillation. Why does that happen and how does one make ...
Use hydrostatic transmission models to determine steady-state performance
By Jack L. Johnson, P. E. To be practical, a hydrostatic transmission requires peripheral equipment, such as a supercharge pump to prevent cavitation, relief valves to prevent excessive pressure, plus a heat exchanger and filter, and a means to account ...
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