What is in this article?:
Directional control valves are the most widely used . . . and the least understood . . . valves in fluid power circuits. Many people are confused by the schematic symbol representations, and have difficulty understanding the terms ways, positions, and operators. Learning to read schematic drawings is similar to learning a foreign language. To the trained eye, a symbol speaks volumes even when no words are present. This chapter attempts to take away some of the confusion and apparent magic of fluid power schematic drawings, and thus help make designing and maintaining fluid power systems easier.
Directional control valves can only perform three functions:
- stop or block fluid flow
- allow fluid flow, and
- change direction of fluid flow.
This seems to simplify a seemingly complex subject, but remember, many valves may combine these functions. This makes them a little more complicated, but still not rocket-science material.
At first glance, the valve type shown in Figure 10-1 does not appear to be a directional control valve. However, check valves do allow flow in one direction and block flow the opposite direction. Use a check valve in any line where back flow cannot be tolerated. Also pilot-operated check valves (discussed in the next section) can be shifted by an external source to allow reverse flow or stop free flow.
The cross-sectional views show the standard poppet design used in most check valves. As in most early designs, the symbol still pictures a ball on a seat. Ball check valves work well until they are disassembled for repair or when troubleshooting. As these valves operate, they wear a groove where the ball contacts the seat. If this wear groove is not reinstalled exactly where it was, the valve is no longer leak free. On the other hand, a guided poppet always goes back in the same relationship to the seat and seals easily after reassembly.
It is easy to understand the function of a check valve. Fluid entering opposite a spring pushes against the poppet and spring to move it out of the way. The inline valve has holes around the angled seat face above the body seat to allow flow to pass. The right-angle design pushes the poppet out of the way and fluid flows by with little restriction.
Check valves are almost trouble-free devices. Seldom is one the cause of a problem. Potential problems can be minimized further if the check valves are: right-angle types, screw-in cartridges, or subplate mounted. Note that an inline check valve’s plumbing must be disassembled before the valve can be checked.
Check valves also can control pressure. Almost all check valves use a spring to return the poppet. In most valves, this spring has very light force, because any spring force results in an energy loss and heat. The light springs from most suppliers require about 5 psi to move the poppet against them (some go as low as 1 psi). Some large check valves, when they are mounted vertically, may require no spring because the weight of the poppet causes it to fall onto its seat.
Strong springs give extra resistance to flow so a check valve could replace a relief valve when low-pressure bypass is required. Many manufacturers have check valves with springs that require as much as 125 psi to push their poppets back. These valves work for low-pressure circuits such as a bypass around a low-pressure filter or heat exchanger, or to maintain minimum pilot pressure for pilot-operated directional control valves. When the spring functions as a backpressure or relief valve, the symbol usually shows the spring as part of the symbol.
Another lesser-known use for check valves is as a fixed-orifice flow-control function. Figure 10-2 shows an inline check valve with an orifice drilled through the poppet. The orifice allows free flow in one direction and measured flow the opposite way. The orifice is non-adjustable, so this component is tamper proof. The only way to change actuator speed is to physically change the orifice size. This orificed check valve could protect an actuator that might run away if a line broke or a valve malfunctioned. It will not affect speed in the opposite direction. For this application it should be flange fitted or hard piped directly to the actuator port.